Article - CS361191

Unable to install or upgrade KEPServerEX, receiving CreateProcess failed (1638) error in PTC Kepware Products

Modified: 06-Nov-2025   


Applies To

  • ThingWorx Kepware Server (legacy) 6.10 to 6.18
  • Kepware Server (formerly KEPServerEX) 6.10 to 6.18
  • Kepware Server (formerly KEPServerEX) 7.0

Description

  • "CreateProcess failed (1638)" error when starting the install 
  • Unable to upgrade to KEPServerEX version 6.11
    • Issue appears at first step, when the installer is updating 2019 CRT 
  • Unable to upgrade to KEPServerEX version 6.14
  • Unable to upgrade to KEPServerEX version 6.15
  • Unable to upgrade to Kepserverex version 6.18
  • This is KepServerEX 6 v6.15.154 on Windows Server 2016 and we are receiving the message below  in the very start of the install

CreateProcess failed (1638)


 

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