What Manufacturers Can Learn from a Digital Supply Chain

Written By: Leah Gourley
  • 5/27/2020
  • Read Time : 2.5 min
digital supply chain
Successful implementation requires wide-scale digitization of an organization, so as to provide the necessary data. This digital information is used to support the administration of a traditional supply chain. A digital supply chain is common amongst global manufacturers, but less so for smaller enterprises.

What is a digital supply chain?

An effective digital supply chain is founded on a real-time, end-to-end view from raw materials to last-mile delivery. A digital supply chain uses software to track every element of product fulfillment. This includes the source and status of:
• Materials and inventory necessary for production
• Human resources and equipment required for production
• Customer orders indicating the necessary level of production
• The distribution network

 

Advantages of a digital supply chain

Digital supply chains have a number of advantages over traditional methods. The three primary benefits are efficiency, agility, and insight.

 

Efficiency

Implementing a digital supply chain requires comprehensive tracking of all resources, typically using enterprise resource planning (ERP) software. Gaining such a granular, real-time, end-to-end view of resources increases asset efficiency from equipment to materials and labor. By maintaining a persistent view of the entire supply chain, manufacturers can order only what they need, only when they need it.

 

Agility

By the same token, a digital supply chain makes possible far greater agility in adapting to adverse conditions. For example, if a global auto-parts manufacturer discovers one of the key ports they source materials from is closed due to bad weather, they can immediately pivot to an alternative supplier in another location.
Similarly, if there is a sudden spike in demand, real-time visibility of supply can be used to rapidly source the extra resources required to meet it. This in itself can become a major competitive advantage; ambitious SLAs serving as a key differentiator.

 

Insight

Adopting a data-driven digital supply chain can yield insight across the enterprise. Unifying information from each stage may uncover systemic issues. Real-time visibility can help to drive better decisions.
Manufacturing delays might delay customer orders, for example. For many manufacturers, these interconnected pieces of information might previously have been siloed, unrecognized as related. Such a cross-departmental analysis can spark collaborative problem-solving and innovation that benefits the organization as a whole.

 

Digital supply chain challenges

Cloud computing and the Software as a Service (SaaS) model have made the tools of a digital supply chain relatively accessible to businesses. However, digitizing the supply chain requires more than mere software.

 

Matching technology with operations

Achieving a digital supply chain requires fundamental changes to the way your organization approaches its supply chain. One key factor is orchestration amongst each link in the chain. For full visibility, you will need all your suppliers to participate in your network, as well as each of your own departments.

 

Constructing a cohesive vision

Successful implementation requires a strong vision of what you’re trying to achieve. Be clear about the business objectives you’re hoping to achieve in the process of digitizing your supply chain. Digitization is not a one-size-fits-all process. Your objectives will guide you through the appropriate steps for your unique organization.

 

Completing the data sets

The ideal digital supply chain has visibility of every element. Any holes in data are blind spots that could present challenges later down the line. Data collection must be cross-functional, standardized, and centralized; which may meet resistance in some departments.

 

Digitizing the Supply Chain

Digitizing the supply chain is a complex undertaking, necessitating as much organizational change as technological. However, the efficiency, productivity, and competitive advantages of a supply chain enabled by digital manufacturing solutions are more than worth the effort—you just have to be clear about what you’re trying to achieve beforehand.
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About the Author

Leah Gourley

Leah Gourley is a Digital Content Marketing Specialist based out of PTC's Boston office. She enjoys creating and sharing content surrounding the latest technologies that are transforming industries, including augmented reality and the industrial internet of things.